Custom Mold Design

Capabilities in Custom Mold Design

At Ferriot, we have the deep experience of designing and specifying the construction of injection molds with custom mold design manufacturing. Because Ferriot also manufactures products by using those same molds, we have a vested interest in optimizing the design for manufacturability. Why does this matter? It’s because our productivity as a manufacturer and our ability to turn out superior products depends on optimal mold designs.

Veteran knowledge results in innovation

Yes, mold design is about 3D technology. But great designs still depend on experienced engineers and technicians who intuitively know the configurations that will result in best design practices and best custom mold manufacturing practices to produce finished products engineered for ideal performance in both functionality and durability. Conversely, these same engineers and technicians can spot trouble before it happens.

Whether it’s a softer-textured finish, an adequate draft so that a part can be ejected without drag marks or the rigidity that can withstand 200-mile-an-hour winds, Ferriot’s team of veterans add instincts to professional knowledge. That results in innovation.

For example, an original equipment manufacturer (OEM) of gas pumps wanted to convert the metal parts on the boot of a gasoline nozzle to a thermoplastic component. Ferriot engineers helped the OEM develop an innovative thermoplastic alternative that resists gas vapors — allowing the OEM to save money without sacrificing functionality.

The secret ingredient is really the hand of the engineer who invents new solutions and sees them to production.

Ferriot engineers, in this case, helped set in motion a new course for the production of gasoline pumps.

Size matters. Engineered plastics matter. And fine distinctions with custom mold manufacturing make the difference in finished products.

We hope you’ll want to learn more about how Ferriot can support your new product innovation (NPI) efforts. The earlier in the development process that we are engaged with NPI, the better the finished product and the shorter the time to market.

Call us with your innovative ideas for transforming — and economizing — the products and equipment of tomorrow.

Ferriot uses a global portfolio of mold builders to satisfy our customers’ needs. Based on part geometry, complexity, and many other factors, Ferriot will work with you to develop the best injection mold sources for your program. Molds will come to Ferriot for qualification and production once they have been built and have passed preliminary testing.

Call us at any stage of product development. Ferriot can help take innovation to market.

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Case Studies

Seamless Tool Transfers: How Ferriot Helped Ensure Uninterrupted Production for SRG Global Inc.

SRG team members were not only seeking a reliable injection molder, but one that could manage the intricacies of the mold transfer portion of the program with minimal disruption.

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Finishing Operations for Fluid-Injection Pumps

As a full-service contract manufacturer, Ferriot is capable of a wide variety of services to the customer. Learn how a medical OEM selected Ferriot for full-service sourcing and assembly of components for fluid-injection pumps.

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Finishing Operations for Wheelchair Components

Lead times can be problematic if not managed correctly. We’ll show you how we worked with a medical device OEM to shorten lead times on parts and components for wheelchairs, and gain greater efficiencies.

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Frequently Asked Questions

What are the biggest benefits of plastic injection molding?

Injection molding for manufacturing is one of the most cost-effective ways to go. Other considerations include plastic part durability and longevity, customer and client satisfaction, part tolerances and overall labor costs. Read More

What are the questions to answer before starting with a custom mold design?

Take the time to answer the following questions before you attempt to design molds for injection molding; How will the part be used? How will this component integrate with other parts in the final assembly? What kinds of loads and pressure will it be subjected to?Read More

What aspects of custom mold design need to be considered before starting?

A part’s features must be reviewed carefully in terms of how the resin material enters and fills the mold cavity, as well as how the material cools while in the mold. An experienced tool design engineer understands how to control mold temperature and cooling rate process optimization. This critical step will help to optimize cycle times, reduce stress in the part and prevent various physical and cosmetic defects. The result is a stronger part that is easier to manufacture.Read More

What are the mold gate types and mold gate design options?

The gate’s design, location, and type have important effects on the final part, including packing, gate vestige, dimensions, warping, and overall cosmetic appearance. Two types of gates are used in injection molding: manually trimmed and automatically trimmed.Read More

When should EMI/RFI shielding be used in custom molded part design?

Virtually everything with an electrical signal causes some level of EMI or RFI interference, proper shielding for injection molded component parts is necessary to meet regulatory requirements as well as ensure continued, reliable performance.Read More

How can I manage or even cut costs in my injection molding part design?

With injection molding, a variety of factors affect a part’s final cost, including part design, production time, the temperature and pressure used, and the type of plastic resin chosen. However, there are bigger issues to consider long before your part is in the mold. Following some industry best practices will go a long way toward minimizing your part costs without compromising your design goals.Read More

How can we help?

Ferriot’s experienced engineers are here to guide you through every critical step in your injection molding journey, from concept to completion.